Yamaha hpdi two stroke outboard motor service manual. As one of the most popular outboards, quality yamaha outboard parts could be hard to come by. How to rebuilt a fuel pump on a yamaha 250hp ox66 outboard and also how to change the spark plugs. Buy siwinparts new oem replacement fuel pumps for yamaha outboard v6 hpdi vmax 150 175 200 225 300 20002006. A yamaha outboard motor is a purchase of a lifetime and is the highest rated in reliability. We are focused on providing quality parts, superior customer service, fast delivery and low prices. So i hope this help you on installing your new water pump. Marine parts plus has been a supplier of marine parts and accessories since 2007. This outboard engine weighs approximately 475 pounds. New low pressure pumps, vst filters, orings, both fuel filters on motor.
This site is best viewed in ie7 or newer and firefox 3 or newer. For cooling system flushing instructions, see page 55. Yamaha 200 hpdi oil transfer issue florida sportsman. View and download yamaha f200 owners manual online. If you have any question about the operation or maintenance of your outboard motor, please consult a yamaha dealer. Just to confirm, the transfer pump first turns on when the float on the main oil senor goes from position a to b. Cruising in turbid water yamaha strongly recommends that you use the optional chromiumplated water pump kit not available for some models if you use the outboard motor in turbid or muddy water conditions. The guy i bought the boat from told me the oil transfer pump is bad. Our oem parts section provides full assembly diagrams and part lists for every honda, kawasaki, brp, bmw, kymco, ducati, polaris, suzuki and yamaha motorcycles, atvs, personal watercraft, snowmobiles and dirt bikes. Oil pump 2001 yamaha outboard 200hp z200txrz crowley.
Page 55 operation cruising in turbid water yamaha strongly recommends that you use the optional chromiumplated water pump kit not available for some models. Yamaha hpdi mystery filters, there is nothing mysterious about them and they have a very important function. If you are concerned about quality, we are happy to say that there are a few hundred customers currently running this pump with no issues. Yamaha outboard parts and productsshipped fastso you can. From carburetors to propellers to water pumps, we can provide you the parts to get your motor back to its former glory. In fuel injection engines there generally is a secondary fuel pump and a high pressure fuel rail system. Yamaha outboard 6e5819000100 oil tank transfer pump ebay.
Yamaha marine outboard oem direct fit fuel pump replacements. Frequently asked questions yamaha motor new zealand. The o symbol indicates work to be carried out by a yamaha authorized dealer. Yamaha 225 hpdi tune up and fuel filter change duration. This cd library contains the factory service manuals in pdf covering the hpdi 150 200 lz vz two stroke outboard motors from 2004 2014 these are the z150tr, lz150tr, vz150tr, z175tr, vz175tr, z200tr. You are covered by the ebay money back guarantee if you receive an item that is not as described in the listing. High pressure fuel pump oil level inspect, fill as necessary. Yamaha hpdi pump maintenance, repairs, reconditionig. Disconnnected a few hoses and the power supply and pulled the whole tank out. We have quality car parts in stock for your yamaha marine 200 hp hpdi. The so called mystery filters are there for a reason and a very good one at that. Offering discount prices on oem parts for over 50 years.
I switched the oil level sensor with the other motor and it still wouldnt transfer. My last 200 hpdi had a similar problem a couple of years after i sold it. Get the parts you need for your yamaha outboard motor at up to 80% off msrp and free shipping on qualified orders. Yamaha oil tank question boating and boat fishing surftalk. My oil pump that send oil from the main hull resovoir was burnt up and not sending oil to the engine oil tank. Edition lit186260700 68f2819919 page 2 emu25071 zmu01690 read this owners manual carefully before operating your outboard motor page 3. In the event that you are trying to find yamaha hpdi fuel filter boat parts, you have definitely come to the best place. I have a 200 hp 2 cycle hpdi outboard engine,that just wouldnt start,the high pressure fuel pump does not come on when the key switch is turned on,i. A tool like this one is needed to crimp the clamp fuel clamp crimp tool. Service life of yamaha 200 hpdi moderated discussion areas. The lightest dohc outboard in its class, this i4 is the perfect, lightweight 200hp solution for small to mediumsize boats. It can clog easily but the way to check is to use the manual overide oil switch on the back of the motor and a. At the bottom of the page there yamaha outboard z200 neto, z200tr. Some features may not work as intended in your current browser.
Here is a listing of common color codes for yamaha outboard motors. Nothing works better than oem yamaha marine parts at up to 80% off msrp. Your manual was also helpful for me to read before the teardown. Owner manuals offer all the information to maintain your outboard motor. Jan 28, 2017 this is like part 3 of my yamaha hpdi outboard motor service. Mark davis gives insight on battery maintenance for yamaha outboards. Yamaha s system consists of two lubricant reservoirs, an electric pump, a crankshaftdriven metering pump, floatactivated switches, filter screens, hoses and an electronic oilcontrol system. Yamaha 300 hpdi fuel starvation moderated discussion areas. This is a very important video on how to flush out a yamaha 250 hpdi motor. Yamaha outboard fuel pump issues yamaha 250 fuel pump.
Compression on this motor is very good at about 105. If you would rather have a genuine yamaha pump no problem. Details about yamaha 60v907000 0 fuel pump for 032012 200 300 hp hpdi outboards 2 stroke hpdi engines z vz lz vapor separator 1 yamaha 60v907000 0 fuel pump for 032012 200 300 hp hpdi outboards. You can keep your yamaha outboard running like new with one phone call to our customer service representatives. Removing these filters will shorten the lifespan of the yamaha high pressure direct injection pump hpdi dramatically and in some instances end it completely the older style hpdi pumps were fitted with three of these hpdi.
The older style hpdi pumps were fitted with three of these hpdi mystery filters. Never an issue with these motors to date other than last year the starboard motor started to show signs of hard to start and keep running when cold. Having trouble with my outboard yamaha 200 hpdi ja. If you are looking for a ebook yamaha 200 hpdi service manual in pdf format, in that case you come on to the right site. I wish to obtain an owners operators manual for my unit. This cd contains the same info dealership uses to service your motor. The transfer pump runs on a time interval 180 sec and fills the tank. Over the years, yamaha has refined the electrical operation of the oil transfer system to increase its reliability. Yamaha high pressure direct injection popular mechanics. We know the pump works because you applied 12 volts to the brown pump wire and a ground to the blue pump wire and it ran when it was connected directly to a 12. Although the gear pump attempts to draw oil from the tilt. We presented complete release of this ebook in epub, djvu, txt, pdf, doc forms. We put yamaha vmax decals on this engine to match the black cowling.
Jun 03, 2015 yamaha 200 hpdi mystery filters part 1. Our issue was that the restriction in the oil flow didnt allow the transfer pump to fill the main oil tank before the pump timed out. Ive got 900 hrs on a 200 hpdi and the only problems ive had are fuel related. Yamaha outboard 115150175200 sub oil tank reservoir 6e52173302. A 2002 has 1,800 hours, and a 2004 has 2,200 hours. This is like part 3 of my yamaha hpdi outboard motor service. For a bill, its worth its weight in gold, and, mine came with a service manual. Dirt, rust and other contaminants which cause fuel injectors to become dirty and clogged are pumped through these expensive yamaha hpdi high pressure direct injection pumps and cause the internal filters to become restricted and clogged water accumulation due to its presence in the atmosphere and ethanol in the fuel causes the yamaha hpdi pump s internals to become rusted. The follow maintenance schedule has been compiled from current hpdi owners manuals. How to break in a new yamaha outboard motor yamaha. Be sure you subscribe if you like these videos and go check out the other videos. Before you tear into any job, have the appropriate service manual, test equipment and tools needed. Yamaha twostroke outboards are renowned for long service lives. There is an industrystandard set of wire codes in general use by most manufacturers except yamaha.
How to change your outboard motor oil diy on a yamaha 200. Electric fuel pumps free delivery possible on eligible purchases. Yamaha outboard parts and productsshipped fastso you can spend more time on the water. Fuel system free delivery possible on eligible purchases. View and download yamaha f225a service manual online. The oil pump should come on and oil should begin to flow to the engine mounted main oil tank from the boat mounted remote oil tank. Yamaha outboard z200 neto, z200tr service repair manual x 100101. Your selling yamaha dealership will register or transfer ownership of the yamaha outboards into your name. We carry all the 2001 yamaha outboard motor parts to handle any repair or service you have in your future.
Yamaha outboard hpdi 115150175200 225 hp fuel pump 6e524410. The pump is wedge in the tank and slides out easliy. Jun, 2006 yamahas hpdi system gets around this problem with a new. Dec 17, 2011 yamaha 200 hp hpdi engine not getting gas. Hello everyone i just picked up a deal on a 2001 sx200txr 0x66 salt water series motor on a hurricane deck boat. Find the correct quantum oem replacement fuel pump for your yamaha marine. He said once the oil gets down low the alarm comes on and the only way to fill it up is with the manual override switch. Notice this manual has been prepared by yamaha primarily for use by yamaha dealers and their trained mechanics when performing maintenance procedures and repairs to yamaha equipment.
Yes, that would be the correct kit for your application. The fuel pump is one part on your outboard, but your boat simply will not run without it. Those customers were also happy to have saved hundreds of dollars on this pump compared to the genuine yamaha pump. Hfp replacement fuel pumps, modules, assemblies, and kit components are designed to meet or exceed oem specifications, and. Yamaha hpdi service manual boating and boat fishing. Feast your eyes on great lakes skippers selection of discount yamaha boat engine wiring harnesses. Only a yamaha dealer may perform the factoryspecified predelivery inspection, which is a requirement for engine warranty registration. Owners wanting to protect them from the ravages of galvanic corrosion choose navalloy aluminum sacrificial anodes, from market leader performance metals products. As an owner of a 200 hpdi id love to hear the outcome of this.
Quantum efi fuel pump w strainer kit yamaha outboard 200 300 hp hpdi 20032020, replaces yamaha 60v9070000 description. Siwinparts new oem replacement fuel pumps for yamaha outboard. See the fuel system diagram for the yamaha 250 here. View parts diagrams and shop online for oil pump parts, 2001 yamaha outboard 200hp z200txrz. In an initial test run of yamahas 200hp hpdi engine, we found it to.
Added 5 gals, just to make sure there is gas available. Hfp replacement fuel pumps, modules, assemblies, and kit components are designed to meet or exceed oem specifications, and feature upgrades that improve on the oem design. Yamaha hpdi mystery filters, replace yes, remove no. Ill likely just replace the injector for that cylinder and you bring up great points about grounding the tstat buzzer and checking the water cooling lines. Yamaha hpdi two stroke outboard motor service manual library z150 175 200. Ask the experts on our yamaha outboard forum for repair issues, diagnosing problems, links to diagrams, suggestions on buying parts and more. No automatic transfer checked all connections again. Theres a local selling a couple of yamaha 200 hpdi engines. Yamaha 200 hp hpdi 200 hp vs marinediesel md200rpm barracuda 197. Yamaha 150 175 200 225 prov150 outboard water pump repair.
Learn about propellers, be a hero not a zero, propeller for sale st cloud minnesota boat dealer duration. Yamahas highspeed fuel pump cranks fuel pressures up to 700 psi. Electric fuel pump kit yamaha 150250hp efi 66k90700. Yamaha hpdi high pressure pump help florida sportsman. Quantum efi fuel pump w strainer kit yamaha outboard 200300 hp hpdi. Diy, how to change the oil in a 4 stroke outboard, in this case a yamaha f115 100 hour service duration. Yamaha outboard oil pump for sale boat parts catalog. Has anyone thoughts on the service life of these motors. How do i check to see if the tank switch is bad or line somehow blocked. Details about yamaha 60v907000 0 fuel pump for 032012 200 300 hp hpdi outboards. We pride ourselves on our superb personal customer service.
There are a ton of places to shop from on the web, however you have definitely settled upon our web site and we appreciate that very much. Buy 200 225250300hp yamaha outboard water pump repair kit impeller kit replacement sierra 183516 60xw007800. Aug 08, 2012 200 hpdi started smoking,spark plugs oily,oil tank overfilled,what is happening. Compatible with mechanical controls or digital command link plus or helm master. Buy fuel pump for yamaha 150, 175, 200, 225, 250, 300 hp, lz, vz, v. Seloc takes repair into the 21st century, by allowing users to access our electronic database for uptothe minute information on your engine. Plus, its the first inline four compatible with helm master, our fully integrated digital boat control system. Yamaha has developed a highpressure direct injection system hpdi thats used on seven allnew 2. Boat motors free delivery possible on eligible purchases. Yamaha outboard parts select year discounted instock parts. With ignition on, and float in the low position on engine tank, and the green light on the gauge, i get only 3v from the cdi trigger ground blue wire, and positive.
Yamaha outboard hpdi 115150175200225 hp fuel pump 6e524410. Yamaha hpdi outboard motor service manual library 20042014. Yamaha hpdi 150 175 200 hp fuel pump 68f9070100 jetskiplus. Also order one medium pressure fuel hose clamp when replacing this filter. Are yamaha generators, water pumps and multi purpose engines designed to. I bought another boat last year with a 2002 yamaha hpdi, 200 hp on it. Find the best deal on automotive parts at a napa auto parts store near me. Suzuki, johnson and evinrude outboard engine repair manual was designed for. I have a 2000 200 yamaha hpdi and for some reason the oil will not transfer from the remote tank to the main tank on the engine. Yamaha hpdi outboard motor service installing new water pump. New outboard motor warranty registrations must be completed by an authorized yamaha dealership.
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